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  • High Voltage Squirrel Cage Induction Motor YKS800 4TH 7800KW IC81W
High Voltage Squirrel Cage Induction Motor YKS800 4TH 7800KW IC81W

High Voltage Squirrel Cage Induction Motor YKS800 4TH 7800KW IC81W

Product Highlights

Customizable Color: Color can be adjusted to match individual project requirements. Wide Power Coverage: Power options span from 0.55KW up to 25000KW to suit diverse industrial working conditions. Multiple Voltage Ratings: Compatible with 6kV, 6.6kV, 10kV, 11kV, 13.2kV and 13.8kV power supply systems. High-Efficiency Construction: Adopts low-loss silicon steel sheets and optimized electromagnetic design for outstanding energy savings. Superior Insulation System: F-class insulation combined with VPI vacuum pressure impregnation treatment delivers excellent moisture resistance and impulse voltage withstand capability. Flexible Mounting Option: IMB3 horizontal foot-mounted configuration complying with GB997 and IEC 34-7 standards. Global Qualified Certifications: Approved with ISO9001, CCC and CE to satisfy international market compliance requirements. Dependable Bearing Assembly: Fitted with SKF bearings and on-line oil filling & draining structure without equipment shutdown.

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Product Attributes

Item Specification Item Specification
Customization Available Application General Industrial Use
Operating Speed Constant Speed Model NO. YKS800-4TH-7800KW-6.6KV
Stator Phase Three-Phase Rotor Structure Squirrel-Cage
Enclosure Type Closed Type Pole Number 2p–16p
Starting Method Direct-on-line Starting Certification ISO9001, CCC, CE
Rated Power Up to 25000kw Frequency 50Hz/60Hz
Voltage 6kv, 6.6kv, 10kv, 11kv, 13.2kv, 13.8kv Protection Grade IP55
Cooling Method IC81W Mounting Code Im1002
Rotation Direction Bidirectional Insulation Class F
Color Customizable Duty Cycle S1 Continuous Duty
Design Standard IEC Temperature Rise Class B
Max Ambient Temperature 40℃ Altitude ≤1000m Above Sea Level
Bearing Brand SKF Bearing Packaging Standard Seaworthy Packing
Trademark CHANGLI Origin China
HS Code 8501530090 Annual Capacity 500000 sets

Product Description

Y, YKS, YQF, YKK, YR, YRKS, YRQF and YRKK series high voltage three-phase induction motors are optimized products developed and localized by our company since the 1980s, with more than 30 years of iterative upgrade history. Benefiting from continuous improvements in insulation materials, adoption of low-loss silicon steel sheets, upgraded insulation grades and electromagnetic optimization, these motors cut core and copper losses effectively while boosting power density. Drawing on over 60 years of high voltage induction motor R&D and manufacturing experience, we have reworked the whole series design to align with domestic and global industry demands. Type tests verify that the updated product range reaches or approaches world-class levels in both technical and economic performance. Mass production has been realized, with products exported to over 20 countries and regions including Europe, America, Africa, Hong Kong and Macao, as well as widely supplied across mainland China, winning consistent recognition from end users.

Manufactured with premium raw materials and precise fabrication processes, this motor series features high efficiency, low vibration, stable operation and easy installation & maintenance. Its power ratings, electrical characteristics, mounting dimensions and tolerances conform to GB755 (Rotating electrical machines – Ratings and performance), IEC 34-1 and relevant machinery industry standards.

Five enclosure protection classes are available: IP23, IP44, IP54, IP55 and IP56, complying with GB4942.1 and IEC34-5. IP23 units can be converted to IP44 (pipe ventilation) or IPW24 (weather-protected type). Custom protection classes are available upon request.

Three standard cooling modes are offered per GB/T1993 and IEC34-6: IC01, IC611 and IC81W. Alternative cooling solutions can be supplied for special requirements.

The standard construction and mounting arrangement is IMB3 (horizontal foot-mounted), following GB997 and IEC 34-7 mounting code rules.

Based on rotor type, protection class and cooling method, the series is divided into eight sub-models as shown below:


Model Protection Class Cooling Method Squirrel Cage Rotor Wound Rotor
Drip-proof IP23 IC01 Y Series YR Series
Weather-protected IPW24 IC01 YQF Series YRQF Series
Air-to-Water Cooled Closed IP44, IP54, IP55, IP56 IC81W YKS Series YRKS Series
Air-to-Air Cooled Closed IP44, IP54, IP55, IP56 IC611 YKK Series YRKK Series

All 10kV motor dimension data listed in this catalogue can be adapted for 3kV, 10.5kV and 11kV variants with matched frame sizes.

Application

This motor series drives general equipment such as compressors, fans, water pumps, feeders and conveyors, serving as prime movers for mines, machinery plants, petrochemical facilities and power stations. For heavy inertia loads including blowers, coal mills, rolling mills, crushers and belt conveyors, customers must submit complete technical data and sign a technical agreement with us for customized design to guarantee reliable operation.

Standard Operating Conditions

  • Installation altitude ≤1000m above sea level
  • Maximum ambient temperature ≤40℃; minimum ambient temperature: -15℃ for rolling bearing motors, 5℃ for sliding bearing motors; YKS & YRKS minimum ambient temperature 5℃
  • For YKS / YRKS: cooling water inlet temperature 5℃ ~ 33℃
  • Monthly average maximum relative humidity ≤90% with monthly average minimum temperature ≤25℃ in humid months
  • Power frequency: 50Hz ±1%
  • Supply voltage fluctuation within ±5% of rated voltage
  • Duty: S1 continuous operation

Construction Description

Y and YR are the base models with IP23 protection and IC01 cooling. Derivative types include air-water cooled YKS, weather-protected YQF, air-air cooled YKK plus YRKS, YRQF and YRKK wound rotor versions.

The motor adopts a widely used box-type welded steel frame and end shield, featuring high rigidity and lightweight structure. After removing the cooler or protective cover, internal components are accessible for convenient inspection, installation and maintenance. The stator uses external pressing structure. Stator windings use F-class insulation and anti-corona materials with reliable special binding for terminal fixing. The whole stator undergoes VPI vacuum pressure impregnation with solventless F-class varnish, achieving robust insulation, moisture resistance and impulse withstand capability.

Most squirrel cage rotors adopt die-cast aluminum design for fracture-free and stable running. Copper bar squirrel cage rotors apply advanced slot welding and locking technology. Wound rotors also use F-class insulation and full VPI impregnation.

Two bearing configurations are available: rolling bearing and sliding bearing, selected according to motor power and speed. Base bearing protection grade is IP44 and will be upgraded together with higher motor enclosure protection. Rolling bearing versions are equipped with on-line oil filling and draining ports, enabling lubrication maintenance without shutdown.

The main terminal box is sealed (IP54), normally fitted on the non-drive side (viewed from shaft extension), and can be relocated to the opposite side as requested. Cable entry direction can be adjusted to top, bottom, left or right, with independent grounding terminal inside the box.

Starting Instruction for Y / YKS / YQF / YKK Induction Motors

Squirrel cage rotor thermal and pressure distribution is calculated via computer simulation to prevent premature failure under starting overload. Customers need to comply with the following requirements:

  • The total inertia of driven equipment (converted to motor speed) shall not exceed the allowable load inertia listed in technical datasheet
  • Terminal voltage shall remain no less than 85% of rated voltage during startup
  • Load torque characteristic matches typical fan / pump resistance curve

When above conditions are satisfied, the motor allows two consecutive cold starts or one hot start, with natural coast-down interval between attempts. Additional restart attempts require a minimum waiting time of 1 hour. Contact our engineering team for custom design if load inertia exceeds the limit, frequent starting is required or heavy-load startup is needed.

Certifications

High Voltage Squirrel Cage Induction Motor YKS800-4TH 7800KW IC81W

Packaging & Shipping

High Voltage Squirrel Cage Induction Motor YKS800-4TH 7800KW IC81W Power range: 0.55KW ~20,000KW Voltage range: 380V to 13.8KV Shaft height: 80mm–1120mm

Our Advantages

Broad power spectrum for selection Excellent starting performance Suitable for all mainstream industrial sectors worldwide High reliability to cut downtime and operating cost Customizable design for special project demands Witnessed FAT (Factory Acceptance Test) available on-site or remotely

Quality Control

In-process Inspection

All measuring instruments are calibrated annually.


Part Inspection Items
Coil 1. Raw material chemical & physical test2. Winding process audit3. Winding dimension check
Iron Core 1. Silicon steel material test report2. Lamination burr and coating inspection3. Stack dimension verification
Frame 1. Weld qualification document2. Finishing dimensional inspection
Rotor 1. Core stacking check2. Conducting bar welding inspection3. Bar & end ring material, appearance, conductivity and dimension check4. Slot bar fastening inspection5. Outer diameter and overall dimension check6. Dynamic balancing correction
Shaft 1. Raw material and annealing verification2. Finishing inspection
Stator 1. Core compactness test2. Core length and segment check3. Winding insertion inspection4. Core loss test
Assembly 1. Plain bearing dimension and surface quality check2. Air gap, stator-rotor alignment, fan and shroud clearance check3. Internal cleaning inspection4. Shaft center height and mounting dimension check
Test 1. Routine test2. Type test

Test Items

Every motor must complete factory testing before delivery and comes with an official test report upon passing.

  • Routine test: Winding DC resistance, insulation resistance, high voltage withstand, no-load current / power / loss, no-load current unbalance, locked rotor current & torque, maximum torque, rotation direction, vibration (horizontal / vertical / axial), noise
  • Type test: Full-load input power & current, stator loss, rotor loss, iron loss, mechanical loss, stray loss, slip, stator temperature rise, bearing temperature, hot insulation resistance, overload test, power factor, efficiency

After Sales Service

Warranty Terms

Standard warranty: 12 months from commissioning date or 18 months after shipment, whichever comes first. Extended warranty solution is available upon inquiry.

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CONTACT US

  Name: Hu Bo

  phone:+8618881888393

  Whatsapp:+8618881888393

  Email:sales@reducersgearboxes.com

  Add:No. 10 Xiyuan Road, Hangzhou City, Zhejiang Province, China

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