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  • 26-08-13
    1、 Cast iron box: the cornerstone for stable support, shock absorption and noise reduction The box is the support and positioning base of the transmission parts. The reducer of the rice mill usually adopts a split cast iron box, and its durability is mainly reflected in the following aspects: High quality material selection: Under normal working conditions, the gearbox body of the rice mill
  • 26-08-12
    When a gearbox experiences an emergency involving unstable operation, the primary principle is to stop the machine immediately to prevent the fault from escalating into permanent equipment damage or safety incidents. Subsequently, troubleshooting should follow the sequence of "external before internal, mechanical before electrical." Step 1: Emergency Shutdown and Safety Confirmation Immediate Sh
  • 26-08-12
    1、 Accelerated damage to core components Unstable operation means that there are abnormal impact loads and alternating stresses inside, which can directly lead to fatigue failure and accelerated wear of key components. Gear damage: Increased meshing impact on the tooth surface can quickly cause pitting, wear, and bonding, and in severe cases, can lead to gear tooth breakage, resulting in the
  • 26-08-11
    1. Selection of lubricating oil Normal working conditions: Under normal working conditions (0-40 ℃), it is recommended to use 460 # medium load industrial gear oil. Special working conditions: For special applications (such as those requiring long service life, food industry, etc.), special lubricants must be used, such as long-life lubricants, food grade lubricants, or biodegradable lubrica
  • 26-08-11
    1、 Different installation forms correspond to different oil levels and refueling amounts M1 horizontal foot installation: The oil level is based on the line in the oil level mirror, and the corresponding refueling amount is about 1.2L M2 vertical flange installation: The oil level should be at least 10mm below the lower bearing, corresponding to a refueling amount of approximately 2.1L M3
  • 26-08-10
    1、 How to eliminate the risk of traditional "shaft breakage" with flange output The broken shaft of traditional shaft output reducers usually refers to the twisting or breaking of the output shaft itself due to excessive torque or bending moment. The flange type output reducer solves this problem through the following methods: Structurally, there is no "shaft" that can be broken: the output
  • 26-08-10
    1、 Core mechanism: How to improve inertia matching through reduction ratio The stability of a servo system depends on the ratio of the motor rotor inertia to the load inertia (i.e. inertia ratio). Excessive inertia ratio can lead to slow system response, positioning jitter, and even step loss; If the inertia ratio is too small, it may cause system oscillation. The reducer plays a key role as
  • 26-08-08
    1. Wear Case of Bearing Chamber for Particle Machine Supporting Reducer Background of working conditions: The BLY39-17-22KW cycloidal pinwheel reducer of a biomass pellet production enterprise is matched with a 132 kW sawdust granulator, which operates continuously under heavy load for 24 hours for a long time. Fault phenomenon: Abnormal vibration and excessive bearing temperature occurred d
  • 26-08-08
    1、 Online operation status monitoring (no need to disassemble) During equipment operation, the following signs can be used to preliminarily determine whether there is a risk of wear in the bearing chamber: Abnormal vibration and noise: Monitor using a vibration analyzer or listening stick. If the vibration velocity value exceeds 2.8mm/s, or if there is a continuous "rustling" sound or abnorm
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